Indian locomotive class WAP-4


WAP-4

WAP4 Konark 10092017.jpg
A WAP - 4 class locomotive of Indian Railway









Type and origin
Power typeElectric
Builder
Chittaranjan Locomotive Works, West Bengal, India
Build date1993 till December 2, 2015
Total produced776 as of August 2016 (Production Ceased)


































Specifications
Configuration:
 • AAR
C-C
 • UIC
Co'-Co'
Gauge
5 ft 6 in (1,676 mm)
BogiesCo-Co Flexicoil Mark 90 cast bogies; primary and secondary wheel springs with bolsters
Wheel diameterNew:1,092 mm (3 ft 7 in)
Half worn: 1,055 mm (3 ft 5 12 in)
Full worn: 1,016 mm (3 ft 4 in)
Length18.794 m (61 ft 7 2932 in)
Width3.179 m (10 ft 5 532 in)
Height4.272 m (14 ft 316 in)
Axle load18,800 kg (41,400 lb)
Loco weight112,800 kg (248,700 lb)
Electric system/s
25 kV 50 Hz AC AC Overhead
Current pickup(s)pantograph
Traction motors
Hitachi HS15250
Loco brakeAir
Train brakesAir
Safety systemsSlip control, Over voltage relay, Main overload relay, Earth Fault Relay, Low Pressure Governor, Brake Cylinder Cutoff Valve, Train parting alarms and No OHE volt relay






Performance figures
Maximum speed130 km/h (81 mph)
Power outputContinuous: 5,060 hp (3,773 kW)
Tractive effortStarting : 30,800 kgf (302 kN; 68,000 lbf)








Career
OperatorsIndian Railways
Numbers22061 and from 22201 to 22399 and 22500 to 22999 and 25000-25051
LocaleAll over India
DispositionActive


WAP-4 loco of Erode shed; Erode owns highest no. of WAP 4 locomotives


WAP - 4 is a common electric locomotive used in India.


The locomotive was developed after a previous class WAP-1 was found inadequate to haul the longer, heavier express trains (24-26 coaches) that were becoming the mainstay of the Indian Railways network. It was introduced in 1994, with a similar bodyshell to the WAP-1 class, but with Hitachi traction motors.Electricals are traditional DC loco type tap changers, driving 6 traction motors arranged in Co-Co fashion. This locomotive has proved to be highly successful, with over 750 units in service. Newer examples have been fitted with Microprocessor Controlled diagnostics, Static Converter units (instead of arnos) and roof mounted Dynamic (Rheostatic) Brakes.The locomotive can be seen in service across the electrified network of Indian Railways and is homed at 14 sheds (depots).
The last locomotive produced by the Chittaranjan Locomotive Works (CLW) was numbered 25051 in December 2015 and production of this locomotive has been stopped




Contents





  • 1 Design


  • 2 Performance


  • 3 Technical specifications


  • 4 Image Gallery


  • 5 Sheds Holding WAP-4


  • 6 See also


  • 7 References

    • 7.1 Notes


    • 7.2 Bibliography





Design


The loco has a streamlined twin cab carbody design, with top-mounted headlamps. The first 150 or so units had the headlamp mounted at waist level, with the lights being mounted in a protruding nacelle. Some earlier locos, especially from the Erode loco shed have the headlamps placed on the top. Later on the headlamps were placed in a recessed nacelle, and from road #22579 onward, the headlamps were moved to the top. Also they have digital notch repeaters.


Newer locos also feature larger windshields, more spacious driver cabin with bucket type seats and ergonomic controls. The control panel also features a mix of digital and analog displays in newer units (all analog display in older versions).


Original units were weighed 120 tonnes, which was brought down to 112 tonnes through the usage of lighter material.


Some of the WAP-1 and WAP-3 and all the WAP-6 units were rebuilt to WAP-4 specifications after replacing the bogies & electricals.


It has different underframe for handling larger buffing loads. Some units are fitted with speed recorders and some changes to control electronics. Some units also have data recorders for energy consumption. Some are even fitted with windshield washers. Few were provided with signalling lamps.


Technical variants include WAP-4E which are probably fitted with electronic sensor for sensing loss in pressure in pipes.


The Hitachi traction motors are the ones used on freight engines. It was a challenge to put these in a passenger engine due to weight constraints. So the transformer is aluminum foil-wound and aluminum chequered plates are used for reducing the weight.


415 volts, 3 phase, 50 Hz power supply is used to drive various auxiliary motors like (1) Traction motor blowers (2) Transformer radiater blower (3) Transformer oil pump (4) Smoothing Reactor Blowers (5) Silicon Rectifier Blowers (6) Battery charger. The 3 phase, 415 volt supply is obtained from the single phase supply by Arno converter or static converter.


Indian railways has installed microprocessor based fault diagnostic system and Vigilance Control Device for the enhancement of safety and reliability of electric Locomotives. Some of the Newly manufactured WAP-4 locomotives also have air conditioning system for the comfort of the loco pilot.



Performance


If the average weight of ICF coach is 55 tonnes then it can haul the following capacity in tonnes:











































































































GradeKPHStart204060708090100110120130140150160
Level1500+1500+1500+1500+1500+1500+1500+1500+1500+1500+1500+1155805570
1 in 5001500+1500+1500+1500+1500+1500+1500+1500+1500+1500+1105805565400
1 in 2001500+1500+1500+1500+1500+1500+1500+132012301035730535375260
1 in 1501500+1500+1500+1500+1500+1500+140510901020860610445310215
1 in 1001500+157014901405136511951020795750635445320220145
1 in 5011607707507207106255304103903252201509045


Technical specifications




A WAP-4 Locomotive at Secunderabad

















































































Technical Specifications of WAP-4[1]
Gear Ratio
58:23 (One loco, #22559, was said to have a 59:23)
Transformer
5400 kVA, 32 taps
Transformer cooling
Forced oil with Forced Air
Transformer Insulation
A
Pantographs
Two Stone India (Calcutta) AM-12.
Rectifiers
Two silicon rectifiers
Rectifier Cooling
Forced air
Current Ratings
1300 A for 2 min, 1100 A for 10 min, 900 A continuous
Drive arrangement
Gear pinion
Number of sandboxes
4
2 headlights
90 W, 24 V
Lead acid battery
10 Batteries each of 11 V, 75 Ah Capacity.
Arno Converter
1420 rpm
2 Elgi Compressors
1000 l/minute at 7.5 kg/cm2.
2 compressor motors
3 phase 12.5 hp and 380 V
2 SF India Ltd. Traction motor blowers
MLBR-42.5-144 type
2 Siemens Traction motor blower motors
22 kW, 415 V, 50 A and 2820 rpm
2 SF India Ltd. Smoothing Reactor Blower
PFTA-50, ARR6 type
Traction Motor Suspension
Axle-hung, nose suspended
Traction motor weight
3650 kg
Armature temperature rise
90 °C
Field temperature rise
70 °C
Commutator temperature rise
85 °C
Armature coil resistance at 110 °C
0.0126 ohms
Field coil resistance at 110 °C
0.0117 ohms
Commutator coil resistance at 110 °C
0.089 ohms
Traction motor continuous rating
675kW (905 hp), 750 V, 900 A and 895 rpm
Traction motor 1 hour rating
1030 hp, 750 V and 877 rpm
Traction Motor air gap main place
6.35 mm
Traction motor air gap inter-pole
10 mm
Traction motor
6 P
2 SF India Ltd. silicon rectifier blower
3100–3200 m/hr
2 Rectifier blower motor
22 kW, 415 V, 8 A, 2860 rpm and 60 kg(approx)
Oil cooler blower motor
30 hp, 380 V, 43 A and 1450 rpm
BEST and Co. Pvt. Ltd. Transformer Oil Pump
750 l/minute
Oil pump motor
3.3 kW, 415 V, 6.6 A and 2865 rpm
SL-30 type smoothing reactor
1250 V and 1350 A.
Smoothing reactor resistance at 110 °C
0.00718 ohms
Notches
32


Image Gallery



Sheds Holding WAP-4


Sheds holding WAP4s as of January 2019[2] :






























































ShedNumber of locosRailwaysService Status

Erode (ED)
100
Southern Railway (SR)All locomotives in service

Arakkonam (AJJ)
51Southern Railway (SR)All locomotives in service

Howrah (HWH)
91Eastern Railway (ER)All locomotives in service

Santragachi (SRC)
80South Eastern Railway (SER)WAP 4 22330 condemned

Itarsi (ET)
75West Central Railway (WCR)All locomotives in service

Vadodara (BRC)
72Western Railway (WR)All locomotives in service

Mughalsarai (MGS)
93East Central Railway (ECR)WAP 4 22753 retired

Kanpur (CNB)
48North Central Railway (NCR)All locomotives in service

Bhusawal (BSL)
43Central Railway (CR)All locomotives in service

Lallaguda (LGD)
25South Central Railway (SCR)All locomotives in service

Vijayawada (BZA)
43South Central Railway (SCR)All locomotives in service

Visakhapatnam (VSKP)
21East Coastal Railway (ECoR)All locomotives in service

Ludhiana (LDH)
29Northern Railway (NR)All locomotives in service

Gonda (GD)
3North Eastern Railway (NER)All locomotives in service


See also



  • History of rail transport in India

  • Indian Railways

  • Locomotives of India

  • Rail transport in India


References



Notes




  1. ^ "Indian AC electric loco information". Irfca.org. Retrieved 2013-04-03..mw-parser-output cite.citationfont-style:inherit.mw-parser-output .citation qquotes:"""""""'""'".mw-parser-output .citation .cs1-lock-free abackground:url("//upload.wikimedia.org/wikipedia/commons/thumb/6/65/Lock-green.svg/9px-Lock-green.svg.png")no-repeat;background-position:right .1em center.mw-parser-output .citation .cs1-lock-limited a,.mw-parser-output .citation .cs1-lock-registration abackground:url("//upload.wikimedia.org/wikipedia/commons/thumb/d/d6/Lock-gray-alt-2.svg/9px-Lock-gray-alt-2.svg.png")no-repeat;background-position:right .1em center.mw-parser-output .citation .cs1-lock-subscription abackground:url("//upload.wikimedia.org/wikipedia/commons/thumb/a/aa/Lock-red-alt-2.svg/9px-Lock-red-alt-2.svg.png")no-repeat;background-position:right .1em center.mw-parser-output .cs1-subscription,.mw-parser-output .cs1-registrationcolor:#555.mw-parser-output .cs1-subscription span,.mw-parser-output .cs1-registration spanborder-bottom:1px dotted;cursor:help.mw-parser-output .cs1-ws-icon abackground:url("//upload.wikimedia.org/wikipedia/commons/thumb/4/4c/Wikisource-logo.svg/12px-Wikisource-logo.svg.png")no-repeat;background-position:right .1em center.mw-parser-output code.cs1-codecolor:inherit;background:inherit;border:inherit;padding:inherit.mw-parser-output .cs1-hidden-errordisplay:none;font-size:100%.mw-parser-output .cs1-visible-errorfont-size:100%.mw-parser-output .cs1-maintdisplay:none;color:#33aa33;margin-left:0.3em.mw-parser-output .cs1-subscription,.mw-parser-output .cs1-registration,.mw-parser-output .cs1-formatfont-size:95%.mw-parser-output .cs1-kern-left,.mw-parser-output .cs1-kern-wl-leftpadding-left:0.2em.mw-parser-output .cs1-kern-right,.mw-parser-output .cs1-kern-wl-rightpadding-right:0.2em


  2. ^ http://www.indianrailways.gov.in/railwayboard/view_section.jsp?lang=0&id=0,1,304,366,549,687,709




Bibliography


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  • Hughes, Hugh (1996). Indian Locomotives: Part 4 – 1941–1990. Harrow, Middlesex: The Continental Railway Circle. ISBN 0-9521655-1-1.










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